Process and System for Manufacturing a Customized Orthosis

A process and system for fitting, customizing and manufacturing an orthosis for a subject. 3-dimensional coordinates for a plurality of landmarks corresponding to anatomical characteristics of the subject, means for attachment of the orthosis to the subject, and a reference plane are digitally acquired. Then, coordinates of one or more virtual landmarks corresponding to one or more anatomical joint centers or joint projection locations are calculated. The landmarks are clinically aligned in a reference position of one of the anatomical joint centers and a customized digital model of the orthosis is created using the clinically aligned landmarks. Finally, the orthosis is fabricated using a computer aided manufacturing process, based upon an output from the customized digital model.

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US 20110082578.jpg

US 20,110,082,578


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